Customization: | Available |
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Certification: | ISO9001, NSF 61 |
Wall Thickness: | 3mm - 12mm , Depends on The Diameter & Height |
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Glass Fused To Steel Anaerobic Digestion Tanks With Super Corrosion Resistance
The glass fused to steel anaerobic biogas digester is a process which decomposes and converts the organic waste into biogas gas, the biological process is called anaerobic digester. The digester reaction needs to do it in some conditions, the decomposition needs to accomplish in the absence of oxygen environment, airtightness environment will be selected as a reactor . In order to achieve full reaction agitator and heating system are required, there is also some temperature requirements during the reaction , mesophiles are most efficient at moderate temperature ranges between 25°C - 40°C while thermophiles run most efficiently at higher ranges between 45°C - 80° C.
Customized glass fused to steel anaerobic digestion tanks are made of glass fused to steel which is superior in corrosion resistant as it is actually the combination of " glass " and " steel ". So it has the advantages of both: superior corrosion resistance of glass, and strength and flexibility of steel. This is the combination of both to achieve the best . Glass fused steel tank is the best tank to be used as an anaerobic reactor, especially when the media inside than tank could be highly corrosive.
The high-temperature fusion of glass to steel fired at 800-950 degree results in an inert, durable finish. Applied to both interior and exterior, the GFS technology is able to withstand the rigorous of the construction site and provide many years of trouble-free service in harsh environments.
Superior Strength and Durability:
Bolted steel anaerobic digestion tanks are known for their exceptional strength and durability. Constructed with high-quality steel panels and a bolted assembly, these tanks offer structural integrity, ensuring long-term performance in harsh environments. The steel panels are corrosion-resistant, protecting the tank from corrosive substances and extending its lifespan. This durability ensures reliable and continuous operation throughout the anaerobic digestion process.
Efficient Organic Waste Management:
Bolted steel anaerobic digestion tanks provide an efficient solution for managing organic waste. Agricultural residues, food waste, animal manure, and wastewater sludge can be effectively processed within these tanks. The anaerobic digestion process breaks down the organic waste, transforming it into valuable biogas and digestate. This process not only diverts organic waste from landfills but also reduces greenhouse gas emissions and minimizes environmental pollution, contributing to sustainable waste management practices.
Biogas Production:
One of the primary benefits of bolted steel anaerobic digestion tanks is the production of biogas. Through the anaerobic digestion process, microorganisms break down organic waste in the absence of oxygen, resulting in the generation of biogas. The biogas primarily consists of methane and carbon dioxide, which can be captured, stored, and utilized as a renewable energy source. Biogas can be converted into heat, electricity, or transportation fuel, offering a sustainable and clean alternative to fossil fuels.
Nutrient-Rich Digestate Production:
Alongside biogas, bolted steel anaerobic digestion tanks produce nutrient-rich digestate. The organic waste undergoes decomposition, resulting in a nutrient-rich slurry that serves as a valuable fertilizer. The digestate can be applied to agricultural fields, promoting soil health, enhancing nutrient cycling, and reducing reliance on synthetic fertilizers. This closed-loop approach to nutrient recycling ensures sustainable agricultural practices and supports a circular economy model.
Versatility and Customization:
Bolted steel anaerobic digestion tanks offer versatility and customization options to meet diverse waste management needs. These tanks can be designed and sized based on specific waste characteristics and treatment requirements. Whether it's a small-scale system for a farm or a large-scale installation for a municipal or industrial facility, bolted steel tanks can be tailored to handle different volumes of waste and achieve desired biogas and digestate production.
Environmental Sustainability:
Bolted steel anaerobic digestion tanks contribute to environmental sustainability in multiple ways. By diverting organic waste from landfills, they significantly reduce methane emissions, a potent greenhouse gas. The utilization of biogas as a renewable energy source helps reduce reliance on fossil fuels and lowers carbon emissions. Furthermore, the application of digestate as an organic fertilizer promotes sustainable agricultural practices, minimizing nutrient runoff and environmental pollution.
Glass Fused-To-Steel Tanks Specifications
Coating color | Dark blue, Dark green , White, and customized |
A standard steel plate size | effective size 2400mm x 1200 m |
Steel plates thickness | 3mm - 12mm , depends on the diameter & height |
Coating thickness | 0.25mm - 0.4mm, two coating internal and external |
Acid and alkalinity proof | standard coating suits for PH3 - PH11, special coating suits for PH1 - PH14 |
Adhesion | 3,450N/cm |
Elastic | same as steel sheet , around 500KN/mm |
Hardness | 6.0 Mohs |
Service life | >30 years |
Spark/Holiday test | >1500 V |
Permeability | gas and liquid impermeable |
Easy yo clean | smooth, glossy, inert, anti-adhesion |
Corrosion resistance |
excellent ! Suitable for waste water salt water, sea water, high sulfur crude oil, salt fox, organic and inorganic compounds |
Quantity (sets) | 1 - 100 | > 100 |
Lead time (days) | 10-30days | Depends on tank size |